The Fully Automated Empty Bottle Packaging Machine represents a groundbreaking advancement in industrial automation. Specifically engineered for wide-mouth plastic containers, it is perfectly suited for HDPE, PET, and PP bottles used in the beverage, pharmaceutical, and cosmetic sectors. This system replaces inefficient manual processes and integrates smoothly into fully automated production lines. It effectively automates labor-intensive tasks such as sorting, orienting, and sealing bottles—even those with wider neck designs—while significantly reducing human-related errors like improper positioning.
Built with a durable and precision-crafted framework, the machine ensures reliable, high-speed continuous operation. It adeptly manages a variety of bottle shapes and dimensions, including wider-mouthed types, while guaranteeing accurate alignment and hermetic sealing. Featuring sophisticated intelligent sensors, the system provides real-time monitoring of bottle throughput, immediate detection of blockages, and verification of package quality. Any irregularities are promptly reported to operators via a centralized control interface.
Further enhancing its flexibility, an easy-to-use PLC control system with an intuitive touchscreen allows for quick adjustments to parameters such as packaging speed and container spacing—settings that are pre-optimized for wide-mouth bottles. This requires minimal operator training. The outcome is consistently uniform packaging that enhances warehouse storage efficiency through improved stackability, streamlines logistics, minimizes shipping damage, and reduces overall supply chain expenses—even for bulkier wide-neck containers.
Machine Advantages
- HMI: Features a 10-inch display for straightforward parameter configuration.
- Control Method: Utilizes touchscreen-based PLC control with pre-configured logic specially tailored for wider container profiles.
- Packaging Speed: Delivers rapid PLC-driven performance, achieving maximum cycle times of 25 seconds—consistently maintained even for broader container formats.
- lastic Bag Sealing: Incorporates a constant-temperature sealing mechanism that produces secure single-line seals compliant with pharmaceutical standards, ensuring reliable closure for wider container openings.
- Servo Motor Setup: Equipped with 9-15 servo motors utilizing multi-axis bus control technology, providing the stability and precision essential for handling wider-neck containers.
- Recipe Storage: Capable of storing 20 recipe sets, including predefined configurations for common wide-mouth bottle specifications, allowing single-command format switching.
- Signal Outputs: Generates operational, alarm, and I/O signals for real-time system monitoring, with specialized alerts for wide-mouth container processing.
- Bag Replacement: Enables bag changeover within 1 minute, supporting varying bag dimensions required for wider containers.
- System Management: Implements multi-tiered user access control, with role-based permissions for specialized functions such as wide-mouth parameter modifications to ensure secure and precise operations.
